Cage welding machines for every requirement

Cage welding machines for the production of reinforcement cages for the manhole and concrete pipe industry are one of the business cornerstones of the company mbk. In the manufacture of cage welding machines for the production of reinforcement cages for these two sectors, the medium-sized family business located in Kisslegg Germany distinguishes between high (BSM), medium (ESM) and low production outputs (ISM).

In its sector, mbk established a name for itself long ago. As a global player, the company has sold more than 900 welding machines and a total of other 1,100 machines to 60 countries in the world. Welding machines from mbk are noted for their extreme reliability, longevity and rugged construction. All of them are used in production of high-quality reinforcement cages for pipe production.

Enormous requirement ­spectrum

The entire line of cage welding machines for the production of reinforcement cages for the manhole and concrete pipe industry meets all requirements placed on high productivity, maximum flexibility and tightest tolerances for high-precision and straight cages and have gained a good reputation for low maintenance and energy costs. Simple handling and a minimum of personnel are two of the prime factors that ensure the success of efficient day-to-day production with these machines.

All three types of course meet the latest safety standards in the European Union (CE marking). And since no machine foundations are required, they can moreover be easily integrated into an existing production environment. The fact that these systems record all production data and settings enormously facilitates the production process.

The BSM models are cage welding machines for the production of reinforcement cages for the manhole and concrete pipe industry, and are especially designed for high production efficiency. This type has been manufactured since the company was founded in 1961 and has continuously enlarged its share of the market ever since. The BSM is available in two model varieties: round with spigot, as well as round and oval. On request, conical cages or special forms are also possible: e.g., square cages and cages with flattened sides. An enormous spectrum of specifications spans cage diameters from 220 to 1,700 mm and 900 to 5,200 mm, cage lengths up to a maximum of 7,000 mm, winding-wire pitch from 80/100 KVA to 100/125 KVA (all data depending on the respective size). Medium-frequency welding (1,000 Hz) has also long been a basic element of the product portfolio. By means of automated wire feed and cage removal, BSM models can be upgraded to fully automated machines.

A touch panel and ICC/PLC control ensure ease of operation.

Models for average ­production output

The ESM is the right wire welding machine where average-output production outputs are required. These models have been manufactured since 2012 and are the optimal solution for the continuously growing demand for medium-sized concrete plants with average-level production capacity. Operators of such plants also demand a cost-effective solution for automated manufacture of reinforcement in moderate numbers. The ESM that mbk brought to the market is a concept that fully met these requirements.

The first ESM went to St. Petersburg, Russia, where the machine has been operating for many years to full satisfaction with high efficiency and without complications.

Since this first sale, the sales share of the ESM in the mbk corporate division for the concrete industry lies at around 30 %. Cage welding machines of this type have been sold to such countries as Russia, Algeria, Azerbaijan, Belgium, the Czech Republic, Morocco, Mozambique, Papua-New Guinea, Saudi Arabia and Vietnam. The features of the ESM are basically identical to those of the BSM, with differences due to its particular performance requirements.

Models for basic lower output

The ISM cage welding machine for the production of reinforcement cages for the manhole and concrete pipe industry is suitable for lower production capacities, and is the most recent development in this product line. It is likewise absolutely requirement-oriented, especially since the demand for automated production of concrete pipes and manholes at low investment costs has become increasingly evident. The ISM now offers the possibility for automated manufacture of a smaller number of cages for pipes and manholes at notably lower investment.

The industry’s interest in this model is overwhelming, which shows that the ISM in its range will be more than successful.

mbk offers an extensive portfolio for accessories for its entire range of models – BSM, ESM und ISM – available as options for every individual machine delivered. A well-established after-sales service ensures high productivity and economy in day-to-day production.