Automation as a game changer in Saudi Arabia

Why automate?

In a fast-paced and cost-sensitive market, automation is a necessity. Al Rashid Abetong Co. recognized this early on and strategically partnered with Progress Group, a leader in automated machinery for the precast industry. The company’s decision to invest in two cutting-edge reinforcement machines has transformed its operations.

“These machines help us produce custom-engineered reinforcements for wall panels, with minimal waste and significantly less labor,” explains Project Planning Manager, Ingemar Heikenberg. This highly automated solution allows for mixed-diameter welding, bending, and creating door and window openings in a streamlined process.

By adopting this technology, Al Rashid Abetong Co. has achieved:

Increased efficiency: The new machines produce reinforcement for up to 700 wall panels per day, ensuring reliable supply for three factories.

Labor savings: Automation has reduced labor dependency by 80%, freeing up resources for other critical tasks.

Waste reduction: Precision engineering minimizes material waste, contributing to cost savings and sustainability.

Safer working environment: Many heavy and often dangerous tasks are now performed by the automated machinery.

Streamlining production and logistics

Automation has significantly improved production processes at Al Rashid Abetong Co. Factory Manager Ronald Tabula highlights the impact: “Before the investment in automation, we struggled to meet reinforcement demand, even working on weekends. Now we are often ahead of schedule.”

One key advantage is the integration of design and production workflows. Plans from the design department are sent directly from the software program to the M-System Evolution mesh welding plants, eliminating delays and saving production time. This streamlined approach ensures on-time delivery of reinforcement, which is a critical component for precast producers in their plants. The two new M-System Evolution units equipped with single bending heads produce customized mesh and cages through automatic welding and bending. The mesh welding plants can weld wires of varying diameters and automatically bend reinforcement, delivering ready-to-use components directly from the machine. All types of cages can be produced in a fully automated process on just a single machine thanks to the special bending heads implemented in the system. These innovations not only accelerate production but also broaden the range of products Al Rashid can offer to its public, private, and governmental clients.

Reliable progress with Progress Group

The collaboration with Progress Group has been a cornerstone of Al Rashid’s automation success. This partnership has been seamless from initial purchase to installation and ongoing support. “Progress Group offered the right balance of quality, service, and cost,” Heikenberg explains.

During the installation phase, Progress engineers worked closely with Al Rashid’s team to ensure a smooth transition. Post-installation, the company continues to benefit from excellent support. “We have a reliable help desk, and whenever we need assistance, Progress Group responds promptly,” Heikenberg continues.

Automation as the future of precast

The benefits of automation extend beyond operational efficiency. By reducing costs, increasing production capacity, and ensuring consistent quality, Al Rashid Abetong Co. is well-positioned for future growth. The company plans to further expand its factories and further leveraging its automated systems.

“In today’s market, automation isn’t a luxury – it’s a necessity,” says a spokesperson for the company. With labor costs rising globally, automation enables companies like Al Rashid Abetong Co. to stay competitive while meeting growing market demand. Their investment in automation demonstrates the transformative power of technology in the precast industry. Automation does not just save time and resources – it is shaping our future.