Think ahead!

With the high-tech strategy, the German Federal Government pursues the goal of interlinking the industrial production by means of modern information and communication technology. The technical basis for this initiative that is also summarized under the abstract concept of “Industry 4.0” is the intelligent and digital networking of systems, helping to make a widely self-organized production possible. Human beings, machines, equipment, logistics and products are communicating and cooperating directly with each other in Industry 4.0 and not only within one step of production, but also across the entire value-added chain.

The current study of the cement industry reveals that networking of production and digital communication technology has already been implemented within the cement manufacturing process to a great extent. The companies interviewed almost entirely record and transfer information digitally. An even higher degree of networking in the sense of Industry 4.0 has even been achieved at individual automated process steps, such as the production of cement clinker or the cement grinding, for instance. Today, these processes are widely controlled independently, with continuous monitoring at the control center. In general, workers actively intervene only in critical situations. The shortage of skilled labor, however, is a significant challenge when it comes to the implementation of Industry 4.0 in the cement industry. There is a lack of workers with background knowledge in information technology. The demand is constantly increasing. In the survey, the companies of the cement industry often criticized that internet bandwidth is too low at the factory locations and mentioned data security concerns as major obstacles for widespread use of network-based solutions (e.g., cloud services).

The increasing automation in the manufacturing process and the use of concretes through new technologies in the concrete and construction industries, such as the 3D printing and the change toward entirely digital modeling of buildings with the aid of “Building Information Modeling (BIM)” clearly indicate that “Industry 4.0” has also arrived in the downstream areas of the value-added chain.

In respect of all the technical benefits of digitalization, we must not forget that every building structure is unique, involving the intuition of the building owner, the creativity of the architect and the courage of the engineer. Whether it will be possible to replace the so-called “soft skills” by “artificial intelligence” in future, will turn out. We should critically question this foreseeable, forthcoming development and should not hand over the reins of power! For preserving the cultural heritage (and not the digital!) in construction, we must use the strength of our democracy that is based on involving and integrating all interests.

With this in mind, I wish you much pleasure in increasing your knowledge, and the organizers every success in running the event.

x

Related articles:

bauma 2022: Overcoming the hurdles of digital construction sites

A number of barriers standing in the way of digital construction sites—particularly the lack of data standards—must be eliminated. Industry experts will explore the challenges and solutions during...

more

MiC 4.0 paves the way for a quality assurance system

The general meeting of the Working Group Machines in Construction MiC 4.0 took the topic of standardized machine data of the international standard ISO 15143-3 into the next phase. After the member...

more
Issue 06/2022

Concrete 4.0 – Self-learning digital production techniques for sustainable concrete

The European Union has adopted the Green Deal to make Europe climate-neutral by 2050 and to minimize the use of primary resources. The construction industry is exceedingly resource-intensive and emits...

more
Issue 06/2016 Idat

ERP, BIM, and Industrie 4.0 in precast concrete production

Developments that have already led to new standards in highly automated industrial sectors, such as the automotive industry, are now entering production plants for precast concrete elements. Terms...

more
Issue 04/2013 Stekox GmbH Abdichtungstechnik

Full range of digital communication

Informative, innovative, design-oriented and conversational: Stekox has extensively redesigned its online presence while expanding the product and corporate communication by a number of digital...

more