Reinforcing mesh production for precast concrete elements

The product line of Eurobend GmbH includes sustainable solutions and a wide range of automatic mesh welding and reinforcing steel processing machines for the greatest majority of precast concrete applications. Special solutions for the production of welded wire mesh and reinforcement systems for the precast concrete industry are offered and are successfully used by leading precast plants worldwide.

For the reinforcement mesh production various, tailor-made, cost-effective systems are used, depending on the productivity requirements of each precast plant starting from the entry-level models for small and medium-sized productivities to the high-performance systems of precast element production lines.

For the entry level solution for just-in-time mesh production, the welding machines of the PLR Basic XE series, the line wires are manually inserted directly into the welding line.

The cross wire is fed in via an automatic magazine. The straight bars are produced by a rotor straightener, model MELC Monoline, with a maintenance-free 5G rotor (patent).

5G maintenance-free rotors work simultaneously

In the medium sized systems, the wire mesh is produced by a PLC Basic EE Fse welding machine, with the line wires being automatically fed into the welding line via a line wire preloading carrier unit. The cross wire is fed in via an automatic cross wire feeding magazine.

Depending on the product flow at the plant different solutions are offered for the stacking and discharging of the finished mesh bundles: stacking units and roller conveyors for forwarding the bundles in production direction are available, or chain conveyors which distribute the mesh sideways. In these precast production lines, the straight bars are produced by multiline rotor straightening machines of the MELC Polyline series with 5G maintenance-free rotors that work simultaneously.

Higher productivities can be achieved with fully automatic, flexible mesh welding machines of the the Eurobend PL AMM series that work directly from coil.