Use of carbon short fibers in ultra-high performance concrete (C-UHPFRC) – Optimisation approaches

C-UHPFRC is an innovative material that is characterized by its high strength and the formation of very fine multi-cracks. Non-metallic carbon fibers combined with a ultrahigh-strength concrete matrix offer benefits such as improved surface properties and non-corrosiveness. They present a more sustainable alternative to conventional steel fibers.

In collaboration with the industrial partners Implenia, KIBAG and newcycle, Munich University of Applied Sciences has performed extensive laboratory testing on rheological and mechanical properties. A parameter study was conducted in order to gain a comprehensive understanding of C-UHPFRC as a building material. The compositions investigated were compared in a detailed evaluation to obtain an optimized mixing design.

The study focused on the flexural behavior of C-UHPFRC. Additional tests were performed on compressive strength, modulus of elasticity, and rheology. By adjusting the individual parameters, it was possible to develop material compositions that convince in rheological as well as mechanical terms.

Structural components with over-critical reinforcement exhibit the formation of multiple cracks what is important for high durability. The inverse analysis according to SIA2052 did not show any strain hardening behavior related to axial tension. However, it is recommended to verify the applicability of inverse analysis to C-UHFB without further adjustments.

Regarding the mechanical properties, C-UHPFRC does not fully achieve the high strengths of steel-fiber reinforced UHFRPC. However, the results of the parameter study indicate further potential for optimisation. The tests have resulted in a large number of potential applications. C-UHPFRC offers high durability
while complying with visual and safety
requirements, for example with regard
to traffic surfaces. Other potential areas
of application include slender load-bearing components with high aesthetic standards.

x

Related articles:

Issue 05/2024

Ultra-High Performance Concrete (UHPFRC): Practical experiences of executed projects

Implenia executed its first projects in Germany in 2023 based on Swiss SIA 2052 standard. To date, the repair of bus lanes or the production of precast concrete components as prototypes for...

more
Issue 06/2022

Influence of fiber orientation on the mechanical properties of ultra-high performance fiber-reinforced concrete

With steel fiber reinforced concrete, not only the fiber volume fraction, but also the fiber orientation has a decisive influence on the mechanical properties. This is especially true for the behavior...

more
Issue 09/2020

Compressive strength classes and performance classes of ultra-high-performance concrete (Part 1)

1 Introduction The spectrum of normal weight concretes covered by DIN EN 206 [1] and DIN EN 1992-1-1 [2, 3] ends at compressive strength class C100/115 in Germany at present. The characteristics...

more
Issue 02/2018 Joining precast elements and semi-precast elements

UHPFRC composite joints

Ultra-high-performance fiber-reinforced concrete (UHPFRC) is a cementitious high-perfor­mance material which, through an optimized grain structure and added steel fibers, achieves a compressive...

more
Issue 06/2023

Lightweight construction with fiber-reinforced composites – an overview of the market

The future of fiber-reinforced composites in the construction industry refers to the use of materials such as glass fibers, carbon fibers, basalt fibers and natural fibers that are bonded to a matrix...

more